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Precision Optics Manufacturing: Diamond Turning

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Diamond Turning

The Edmund Optics® diamond turning facility is staffed with experts with 10+ years of experience in diamond turning a variety of materials utilizing various techniques including, but not limited to, standard turning, fly cutting, and post polishing nickel.

Edmund Optics® employs a wide variety of metrology equipment to ensure the quality of the optical components and assemblies manufactured in our 8 global manufacturing facilities. We also conduct in-house testing of imaging performance and environmental testing for temperature, humidity, and shock and vibration. Edmund Optics has a proven track record of tailored testing for custom optical assemblies. Product testing and certification reports are also available upon request. Our metrology equipment, including interferometers, profilometers, spectrophotometers, and coordinate measurement machines (CMMs), is one component of Edmund Optics' strict global quality program.

 
Diamond Turning Capabilities
  Commercial Precision High Precision
Reflected Wavefront Error (P - V @ 632nm) λ λ/2 λ/8
Surface Quality 80-50 60-40 40-20
Surface Roughness (RMS) Metals*
  150Å 100Å <30Å

*Exact values are dependent on the specific materal and size

Surface Roughness (RMS): Crystalline Materials and Plastics
<50Å for Diameters 1/4" – 8"
Additional Diamond Turning Specifications
Geometries Off-Axis Parabolas, Off-Axis Ellipses, Off-Axis Toroids, Spherical Surfaces, Aspheric Surfaces, and Planar Surfaces
Angles 0 - 90°
Diameter (Off-Axis):
Diameter (On-Axis):
2 - 254mm
8 – 254mm
Coatings Uncoated, Aluminum, UV Enhanced Aluminum, Protected Gold, Bare Gold, Protected Silver, Anti-Reflection, and Custom (upon request)
Materials Metals (Aluminum, Copper, Brass, and Nickel-Plated Surfaces), Crystalline Materials (Germanium, Silicon, Calcium Fluoride, and Zinc Selenide), and Plastic (Acrylic and Zeonex)
 

Build-to-Print Manufacturing

Metrology Capabilities
Figure 1: Build-to-Print Capabilities Available

Edmund Optics has build-to-print manufacturing capabilities and can diamond turn off-axis parabolic mirrors, off-axis elliptical mirrors, and other precision metal optical components to meet your exact specifications. Our diamond turning staff are experienced at optimizing designs for manufacturability and cost reduction.

 

Manufacturing Equipment

  • Moore Nanotech® Multi-Axis UPL Diamond Turning Machines

Metrology

 
 
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